As a result, the development process can be accelerated enormously, since less time-consuming and costly real experimental series are required.
The benefits of FEM for process optimization
The application of the finite element method (FEM) to improve technical processes is another important field. It does not matter whether a new process is to be introduced or an ongoing process is to be optimized. In other words, an attempt is made to optimally coordinate components, tools and machines from the outset with the aid of simulation results.
Furthermore, thanks to this calculation method, for example, the material flow of a component at very high temperatures or the friction and wear properties of a tool part can first be simulated on the computer. In the event of real damage, both of these processes could damage entire machines, resulting in expensive repair costs and long maintenance times.
FEM in quality assurance
Even after production processes have finally started, it is very important to carry out ongoing monitoring and quality assurance. Damaged components and tools are typically examined with physical methods. An example of this is SEM, which stands for scanning electron microscopy. However, in this case it is again only possible to a limited extent to reconstruct the complete chronological course of damage. The finite element method offers engineers the advantage that additionally stored process data from the machine can be included in the simulation. Thus, the combination of the resulting theoretical stress distribution and the laboratory findings provides a more rounded picture and thus makes it easier to find process faults and to rectify them quickly.
On our pages you will learn, how you can accelerate and optimize your product development process with the help of the FEM method.
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